Commissioning & Fault Finding on Equipment (Instrument & Controls)

Commissioning & Fault Finding on Equipment (Instrument & Controls)

Course Outline:

GENERAL COMMISSIONING PROCEDURE:

• Mechanical Equipment
• Electrical Equipments
• Safety in commissioning
• Manufacturer’s test certificates
• Manuals and Drawings   
• Applicable standards
• Technical specifications
• Before commencement of  Installation
• During installation
• Post installation
• Conformance evaluation
• Documentation
• Completion report

COMMISSIONING GUIDELINES 

STATUTORY APPROVAL OF SCHEMES 

FIELD TEST REPORTS

PRECOMMISSIONING

TRIAL RUNS

PERFORMANCE ACCEPTANCE

AVAILABILITY OF SPARE PARTS

STATUTORY CLEARANCES FOR ENERGIZING

FAULT DIAGNOSIS 

• Scheduled maintenance inspection, tests
• Items to be inspected
• What to inspect for
• Periodicity

ACCEPTABLE TEST RESULTS 

CONDITION MONITORING 

ONLINE AND SHUTDOWN MAINTENANCE

SAFETY ASPECTS IN MAINTENANCE,

• Critically in contract Jobs
• Commissioning as detailed under

FAILURE ANALYSIS

SYSTEMATIC TROUBLE SHOOTING

HISTORY CARDS

ELIMINATION OF ROOT CAUSE